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Warehousing Technology | Four-way Shuttle Knowledge Sharing

2024-05-07 16:54

The four-way shuttle is an intelligent logistics handling equipment used in the automated warehouse system, which can complete the task of accessing goods between multi-layer shelves. Compared with the traditional stacker vertical warehouse, the four-way shuttle warehouse is not so strict in terms of warehouse height, shape and other conditions, the construction and maintenance costs are relatively low, and it has the characteristics of efficient, flexible and flexible operation. Main functions The four-way shuttle refers to a storage robot that can shuttle in the front, back, left and right directions in the plane. The device can realize automatic lane change and layer change and automatic access to goods. It is an intelligent device integrating automatic stacker, unmanned guidance, automatic handling and other functions. It has the advantages of faster speed, more accurate positioning and relatively simple control, and can realize more functions than traditional storage methods. Working principle The four-way shuttle generally has two sets of wheel trains, one is responsible for walking in the X direction, and the other is responsible for walking in the Y direction. Turning on the track can be realized by changing the wheel train. The four-way shuttle car layer change operation is mostly completed by the hoist outside the roadway. When the floor needs to be changed, the four-way shuttle car automatically drives into the hoist, and the hoist lifts it to the required floor to complete the floor change. In practical application, the hoist has two modes of operation: one is to operate without a car, and the other is to operate with a car. When working without a car, the hoist only lifts the cargo unit, and each floor needs to have a cargo transfer workstation to cooperate with the operation; when working with a car, the car and the cargo enter the hoist at the same time, the operation mode is characterized by a relatively simple system, but the operation efficiency is relatively low. Because the four-way shuttle can reach any location in the warehouse, the operation flexibility is strong, which has great advantages for the application of the storage system with low frequency. Theoretically speaking, if there is no requirement for the capacity of entering and leaving the warehouse, a four-way shuttle car can be arranged in one warehouse to complete the operation of entering and leaving the warehouse. The working process of the four-way shuttle mainly includes four key links: straight and reversing, sub-channel driving, main channel driving, and pallet lifting. The working principles of each link are introduced below. One is the straight and reversing link. The four-way shuttle car realizes four-way driving by changing the landing condition of both wheels. When the sub-rail wheel is on the ground and the main rail wheel is suspended, it is in the sub-channel mode, and the four-way shuttle can travel in the sub-channel at this time; when the main rail wheel is on the ground and the sub-rail wheel is suspended, it is in the main channel mode, and the four-way shuttle can travel in the main channel at this time. The second is the sub-channel driving link. The sub-channel driving positioning adopts the positioning code positioning method. When driving in the sub-channel, the four-way shuttle vehicle obtains the current position by real-time scanning the oblique lower positioning code, and realizes the precise positioning in the sub-channel. The third is the main channel driving link. The positioning mode and driving mode are the same as those of the sub-channel driving link. The four-way shuttle car obtains the current position by scanning the oblique lower positioning code in real time to realize accurate positioning. The fourth is the lifting link of the pallet. The four-way shuttle car takes the goods through the lifting of the pallet. The specific process is that the four-way shuttle car drives under the pallet in the sub-channel, and when it reaches the designated position, the pallet is lifted to carry out the picking operation; After the goods are successfully picked up, the four-way shuttle car drives the goods to the designated goods location, the pallet is lowered, and the pallet is placed in the destination goods location. Jiuwei Case Located in a department in Tongzhou District, Beijing, ten "two" pilot construction Solution: All domestic equipment is used to form a local area network with an internal encrypted network, and the warehouse management system WMS and the equipment control system WCS are used to control unmanned forklifts, stackers, hoists, four-way vehicles and other equipment to carry out unmanned warehousing operations in all scenarios. The digital twin system displays the operation dynamics in the library and reflects the operation information and equipment dynamics in real time. The number of goods in the project is 1896;

The four-way shuttle is an intelligent logistics handling equipment used in the automated warehouse system, which can complete the task of accessing goods between multi-layer shelves. Compared with the traditional stacker vertical warehouse, the four-way shuttle warehouse is not so strict in terms of warehouse height, shape and other conditions, the construction and maintenance costs are relatively low, and it has the characteristics of efficient, flexible and flexible operation.

Main functions

The four-way shuttle refers to a storage robot that can shuttle in the front, back, left and right directions in the plane. The device can realize automatic lane change and layer change and automatic access to goods. It is an intelligent device integrating automatic stacker, unmanned guidance, automatic handling and other functions. It has the advantages of faster speed, more accurate positioning and relatively simple control, and can realize more functions than traditional storage methods.

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Working principle

The four-way shuttle generally has two sets of wheel trains, one is responsible for walking in the X direction, and the other is responsible for walking in the Y direction. Turning on the track can be realized by changing the wheel train. The four-way shuttle car layer change operation is mostly completed by the hoist outside the roadway. When the floor needs to be changed, the four-way shuttle car automatically drives into the hoist, and the hoist lifts it to the required floor to complete the floor change. In practical application, the hoist has two modes of operation: one is to operate without a car, and the other is to operate with a car. When working without a car, the hoist only lifts the cargo unit, and each floor needs to have a cargo transfer workstation to cooperate with the operation; when working with a car, the car and the cargo enter the hoist at the same time, the operation mode is characterized by a relatively simple system, but the operation efficiency is relatively low. Because the four-way shuttle can reach any location in the warehouse, the operation flexibility is strong, which has great advantages for the application of the storage system with low frequency. Theoretically speaking, if there is no requirement for the capacity of entering and leaving the warehouse, a four-way shuttle car can be arranged in one warehouse to complete the operation of entering and leaving the warehouse.

The working process of the four-way shuttle mainly includes four key links: straight and reversing, sub-channel driving, main channel driving, and pallet lifting. The working principles of each link are introduced below. One is the straight and reversing link. The four-way shuttle car realizes four-way driving by changing the landing condition of both wheels. When the sub-rail wheel is on the ground and the main rail wheel is suspended, it is in the sub-channel mode, and the four-way shuttle can travel in the sub-channel at this time; when the main rail wheel is on the ground and the sub-rail wheel is suspended, it is in the main channel mode, and the four-way shuttle can travel in the main channel at this time. The second is the sub-channel driving link. The sub-channel driving positioning adopts the positioning code positioning method. When driving in the sub-channel, the four-way shuttle vehicle obtains the current position by real-time scanning the oblique lower positioning code, and realizes the precise positioning in the sub-channel. The third is the main channel driving link. The positioning mode and driving mode are the same as those of the sub-channel driving link. The four-way shuttle car obtains the current position by scanning the oblique lower positioning code in real time to realize accurate positioning. The fourth is the lifting link of the pallet. The four-way shuttle car takes the goods through the lifting of the pallet. The specific process is that the four-way shuttle car drives under the pallet in the sub-channel, and when it reaches the designated position, the pallet is lifted to carry out the picking operation; After the goods are successfully picked up, the four-way shuttle car drives the goods to the designated goods location, the pallet is lowered, and the pallet is placed in the destination goods location.

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Jiuwei Case

Located in a department in Tongzhou District, Beijing, ten "two" pilot construction

Solution: All domestic equipment is used to form a local area network with an internal encrypted network, and the warehouse management system WMS and the equipment control system WCS are used to control unmanned forklifts, stackers, hoists, four-way vehicles and other equipment to carry out unmanned warehousing operations in all scenarios. The digital twin system displays the operation dynamics in the library and reflects the operation information and equipment dynamics in real time.

The number of goods in the project is 1896;

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